Compound Emulsifiers: Types, Methods, and Applications

Date:2024-09-09

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Food emulsifiers are vital in creating stable mixtures of immiscible liquids, such as oil and water, and they make up about half of the total food additives used. However, single emulsifiers often have limitations. Using compound emulsifiers, which combine different emulsifiers, helps achieve better performance and effectiveness by leveraging their synergistic effects. This blog post covers the three types of compound emulsifiers, their blending methods, and their applications in food production.

Types of Compound Food Emulsifiers

1. Blending Emulsifiers with Different Properties

By combining emulsifiers with different characteristics, a synergistic effect can be achieved. This type of blending enhances the emulsification and stability of products. It is commonly used in the production of cake oils and margarine.

2. Blending Emulsifiers with Other Functional Food Additives

In this type of blending, emulsifiers are combined with thickeners, quality improvers, preservatives, or other additives to create multifunctional ingredients. For example, blending emulsifiers with thickeners can result in ice cream stabilizers or protein drink stabilizers. Similarly, emulsifiers combined with thickeners and enzymes (such as amylase) are used to create bread improvers.

3. Blending Emulsifiers with Fillers or Dispersants

In cases where specific processing or usage requirements exist, a primary emulsifier is combined with one or more fillers or dispersants as auxiliary agents. This approach is widely used in emulsifier blends that also include other food additives to enhance functionality.

Methods for Blending Emulsifiers

The optimal blending method for emulsifiers is typically determined through experimentation. However, a thorough understanding of emulsifier properties and basic blending principles can significantly improve efficiency. Common blending methods include:

1. HLB Value Combination

HLB (Hydrophilic-Lipophilic Balance) measures the balance between the hydrophilic and lipophilic properties of an emulsifier. High HLB emulsifiers are more hydrophilic and are suitable for oil-in-water (O/W) emulsions, while low HLB emulsifiers are more lipophilic and work well for water-in-oil (W/O) emulsions. By blending emulsifiers with high and low HLB values, the emulsion type and stability can be adjusted as needed.

2. Similar Molecular Structure Blending

Emulsifiers with similar molecular structures tend to produce strong synergistic effects when used together. This is particularly true when one emulsifier is a derivative of another. For example, Polysorbates (Tween) are derivatives of Sorbitan Esters (Span). Blending these two emulsifiers in specific ratios often results in an efficient emulsifier blend.

3. Ionic Complementarity

Emulsifiers can be classified as ionic or nonionic based on the behavior of their hydrophilic groups in water. Phospholipids are the only recognized amphoteric emulsifiers approved for use. While nonionic emulsifiers generally have stronger emulsifying capabilities, blending ionic and nonionic emulsifiers can provide superior results. The combination typically enhances emulsification and surface activity, offering long-term stability.

4. Hydrophilic Group Complementarity

This approach involves blending emulsifiers with different hydrophilic group configurations to take advantage of their complementary structures. For instance, the hydrophilic group in mono- and diglycerides is linear, while the hydrophilic group in sucrose esters is cyclic. When these two emulsifiers are compound, they often yield better results due to their complementary properties.

Specific Applications of Compound Emulsifiers in Food Production

1. Compound Emulsifiers in Baked Goods

In products like bread and cakes, emulsifiers interact with amylose and proteins to form complexes that prevent staling and maintain softness. The properties and structure of the emulsifiers determine the formation process and bonding ability of these complexes, which significantly affects the texture and freshness of the baked goods.

2. Compound Emulsifiers in Fats and Oils

Studies on the individual and combined use of monoglycerides, Span 60, and lecithin in margarine production have shown that a blend ratio of 0.1:0.8:0.1, with a total emulsifier content of 1%, meets the requirements for baking margarine. This blending utilizes the complementary effects of lipophilic and hydrophilic emulsifiers, as well as ionic and non-ionic emulsifiers, to enhance emulsification stability. Monoglycerides serve as lipophilic non-ionic emulsifiers, Span 60 as hydrophilic non-ionic emulsifiers, and lecithin as an amphoteric ionic emulsifier.

3. Compound Emulsifiers in Rice and Wheat Products

In rice cakes and other rice and wheat products, individual emulsifiers, enzymes, and hydrocolloids improve product quality, but combining them produces even more significant results. This blending approach leverages the synergy between ionic and non-ionic emulsifiers, as well as the combination of macromolecular and micromolecular emulsifiers.

4. Compound Emulsifiers in Dairy and Plant-Based Protein Beverages

A blend of emulsifiers (sucrose ester SE-13: Span 60: monoglycerides at a ratio of 1:1.75-2:1.75-2) combined with a stabilizer blend (xanthan gum: konjac gum: guar gum at 3:0.1:8) in a 0.6:1 ratio added to plant protein milk achieves good emulsification stability. The dosage can be adjusted based on the type of plant material (typically 0.05%–0.3%). In formulated milk, a blend of monoglycerides and sucrose esters SE-13 (at a 2:3 ratio) with stabilizers (xanthan gum: locust bean gum: guar gum at 2:0.05:9) also shows excellent emulsification at a dosage of 0.15%–0.2%.

5. Compound Emulsifiers in Ice Cream Production

By blending low-HLB lipophilic emulsifiers like distilled monoglycerides with high-HLB hydrophilic emulsifiers like sucrose esters, the overall HLB value can be adjusted to 8–10, increasing emulsification ability by over 20%. This also enhances the melting resistance and improves the texture of ice cream. Additionally, blending Span 60 with polyglycerol esters optimizes their HLB value, improving emulsification and reducing the required amount of emulsifier by 20%–40%, while also enhancing foamability and texture. The combination of distilled monoglycerides, Span 60, and lecithin boosts emulsification efficiency, improves foam stability, and increases the overall performance of the emulsifiers.

In Summary

Compound emulsifiers play a crucial role in food production, enhancing the texture and stability of various products. They are extensively used in grain and oil-based items, formulated dairy or plant protein beverages, and ice cream. For inquiries about compound emulsifiers, don't hesitate to get in touch. The CHEMSINO team is ready to offer expert advice and support.

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